The 120kW multi-gun DCDC solar-battery fast charger targets industrial microgrids and solar carports, where uptime and quick service access decide revenue. With CCS2 and CCS1 outlets, a 200V-1000V DC window and OCPP 1.6J connectivity, it delivers predictable high-power charging while keeping installation and commissioning simple. This DC fast charging station pairs high utilisation with low maintenance overhead.

1. DCDC Solar-Battery Power Topology and Conversion Chain The 120kW multi-gun unit is built around a DCDC solar-battery topology that rectifies three-phase AC input onto a regulated DC bus before power reaches the vehicle inlet. Galvanic isolation between grid and vehicle protects both sides during fault events and meets the insulation requirements behind CE and IEC 61851 compliance. Bidirectional-ready bus design lets the same platform accept solar or battery energy storage input without a second conversion stage. Input power factor stays above 0.99 and the wide input window keeps operation stable on weak rural feeders and long industrial spurs. Power conversion is separated from control logic, so firmware updates and diagnostics never interrupt an active charging session. Matching power modules are documented in the datasheet.

2. 200V-1000V Wide Voltage Output With Constant Power Precision metering at the outlet delivers Class B accuracy, so billed energy matches what the vehicle actually receives. Wide range voltage tracking keeps efficiency above 95 percent even when a deeply depleted pack pulls close to the 250A current ceiling. A 1000V ceiling future-proofs the investment, because the same DC fast charging station serves today’s 400V fleets and tomorrow’s 800V platforms. Cable assemblies rated 250A to 400A are matched to each outlet, and CCS2 and CCS1 leads are available in lengths from 4 to 8 metres. Voltage and current limits are negotiated over the control pilot, then confirmed by the battery management system before the DC contactors close.

3. 30kW Hot-Swap Power Modules and N+1 Redundancy Replacement modules ship pre-calibrated, and the controller recognises a new unit automatically once it is fully seated. Each module reports voltage, current, temperature and fan speed to the controller, which derates or isolates any unit drifting out of tolerance. Modules slide out from the front, so service engineers never need rear clearance in tight parking layouts or wall-adjacent installations. Module-level diagnostics flag degrading fans and capacitors long before they cause a stoppage, enabling condition-based maintenance. A shared DC bus lets any module feed any outlet, removing the fixed pairing that limits conventional charging piles. Commissioning takes under an hour with the guided setup wizard. Compatible EV charging connectors are listed separately.

4. Dynamic Power Allocation Across Dual Outlets Priority rules can reserve one outlet for emergency fleets while the other follows a normal queue, all configured remotely. Operators set allocation rules per site, per connector or per tariff window through the cloud portal, with no on-site reprogramming. Matrix switching allows any module to serve any gun, so one cabinet can run a single 250A session or two lower-current sessions. Session logs record delivered energy per outlet, which simplifies billing, reconciliation and fleet cost allocation. Load balancing also watches site demand, trimming total draw when the transformer or building load approaches its limit. Scheduling profiles prioritise buses in the morning and light vehicles in the evening without manual intervention. Site rules are tuned from the operator portal.

5. Outdoor IP55 Enclosure Built for Public Sites The enclosure is rated IP55, with filtered intake louvres and a sealed electronics compartment that shrugs off rain, dust and washdown. Surge protection, residual current detection and emergency stop are integrated, and the cabinet is engineered for a ten-year outdoor service life. A powder-coated steel body with anti-corrosion treatment suits coastal, industrial and roadside installations. The bonded anti-glare touchscreen stays readable in direct sunlight and remains responsive through gloved operation. Front and side service access is available, and the base frame accepts either anchor bolts or a concrete plinth. Each unit is ingress tested at the factory and ships with CE documentation covering insulation and earth continuity checks. Installation drawings cover plinth and cable routing.

6. Smart Payment, OCPP Management and Energy Integration The controller exposes smart charging profiles, so a central system can cap site load during peak tariff periods. Drivers authenticate by RFID card, mobile app, QR code or ISO 15118 plug and charge, with an optional POS terminal for bank card payment. Local storage keeps sessions running if connectivity drops, then synchronises records once the link returns. Communication runs over OCPP 1.6J, so the station integrates with almost any back office without custom middleware. Multi-language interface, configurable tariff screens and branded start pages help operators monetise the charging session itself. Remote diagnostics, firmware updates and tariff changes are pushed over the air, cutting truck rolls for routine maintenance. Backend integration follows the OCPP specification.

Deployment Support and Accessories

Projects usually pair the cabinet with Type 2 to Type 2 cables and a OCPP protocol controllers, all supplied from one factory. Engineering teams can review the company profile before order, while commercial questions go through the contact our team page. Standard builds ship in four to six weeks, and documentation covers wiring, grounding and network setup.

Frequently Asked Questions

Can the two guns charge at the same time at full power?

Yes, with dynamic allocation. Total capacity is shared, so one vehicle can take the full 120kW, or two vehicles can split it according to state of charge. Matrix switching means any module can serve either outlet, and rules are configured remotely.

Which OCPP version should an operator choose?

OCPP 1.6J covers the widest installed base of back offices today. OCPP 1.6J is specified here for certificate handling, plug and charge support and stronger message security. Both profiles work with standard roaming hubs, and the protocol controller datasheet explains the mapping.

What protection level is needed for roadside installation?

IP55 is the baseline for outdoor public sites, combined with surge arrestors, residual current detection and an emergency stop. Coastal or dusty locations should add the anti-corrosion coating and filter service kit.

How is maintenance handled when a power module fails?

Modules are hot-swappable from the front. A technician isolates the affected unit, slides it out and seats a pre-calibrated replacement while the second outlet keeps serving traffic. N plus one redundancy keeps rated output available throughout.

Does the station support solar and battery storage integration?

The DC bus is storage-ready. Solar MPPT or a BESS cabinet can feed the link directly, and the controller can cap grid import during peak tariffs. This suits microgrid and carport projects where demand charges dominate operating cost.

What payment options are available for public drivers?

RFID card, mobile app, QR code, ISO 15118 plug and charge and an optional POS terminal for contactless bank cards. All methods write to the same metered session record, so reconciliation stays simple. Connector options are listed on our EV charging connector page.

As a commercial DC fast charger, the platform is specified for operators who need predictable uptime from a DC fast charging station.

Fleet managers comparing a DC fast charging station against split systems value the single-cabinet service model of this DC fast charger.

The DC fast charging station ships with commissioning support, and every DC fast charger is backed by regional spares.

Choosing a DC fast charger with documented test reports keeps procurement audits simple for any commercial EV charger project.

As a commercial DC fast charger, the platform is specified for operators who need predictable uptime from a DC fast charging station.

Fleet managers comparing a DC fast charging station against split systems value the single-cabinet service model of this DC fast charger.