The 100kW multi-gun modular AC-DC fast charger targets bus depots and logistics yards, where uptime and quick service access decide revenue. With CCS2 and CCS1 outlets, a 200V-1000V DC window and OCPP 1.6J connectivity, it delivers predictable high-power charging while keeping installation and commissioning simple. This DC fast charging station pairs high utilisation with low maintenance overhead.

1. Modular AC-DC Power Topology and Conversion Chain Galvanic isolation between grid and vehicle protects both sides during fault events and meets the insulation requirements behind CE and IEC 61851 compliance. Bidirectional-ready bus design lets the same platform accept solar or battery energy storage input without a second conversion stage. Efficiency peaks at 96 percent and stays above 94 percent from light load to full output, cutting energy cost for high-utilisation sites. The 100kW multi-gun unit is built around a modular AC-DC topology that rectifies three-phase AC input onto a regulated DC bus before power reaches the vehicle inlet. Power conversion is separated from control logic, so firmware updates and diagnostics never interrupt an active charging session. Matching power modules are documented in the datasheet.

2. 200V-1000V Wide Voltage Output With Constant Power Output spans 200V to 1000V DC, covering 400V and 800V vehicle architectures from compact city cars to heavy-duty tractors. Pre-charge sequencing limits inrush current, shielding vehicle contactors and DC link capacitors from stress during every plug-in. Voltage and current limits are negotiated over the control pilot, then confirmed by the battery management system before the DC contactors close. Cable assemblies rated 250A to 400A are matched to each outlet, and CCS2 and CCS1 leads are available in lengths from 4 to 8 metres. Wide range voltage tracking keeps efficiency above 95 percent even when a deeply depleted pack pulls close to the 125A current ceiling.

3. 20kW Hot-Swap Power Modules and N+1 Redundancy A shared DC bus lets any module feed any outlet, removing the fixed pairing that limits conventional charging piles. Module-level diagnostics flag degrading fans and capacitors long before they cause a stoppage, enabling condition-based maintenance. Replacement modules ship pre-calibrated, and the controller recognises a new unit automatically once it is fully seated. Each module reports voltage, current, temperature and fan speed to the controller, which derates or isolates any unit drifting out of tolerance. Modules slide out from the front, so service engineers never need rear clearance in tight parking layouts or wall-adjacent installations. Commissioning takes under an hour with the guided setup wizard. Compatible EV charging connectors are listed separately.

4. Dynamic Power Allocation Across Dual Outlets Because capacity follows demand, the DC fast charging station avoids the idle-outlet penalty that drags down utilisation on paired connectors. Scheduling profiles prioritise buses in the morning and light vehicles in the evening without manual intervention. Load balancing also watches site demand, trimming total draw when the transformer or building load approaches its limit. Priority rules can reserve one outlet for emergency fleets while the other follows a normal queue, all configured remotely. Dynamic power allocation distributes available capacity across outlets in real time, letting a single vehicle draw the full 100kW. Session logs record delivered energy per outlet, which simplifies billing, reconciliation and fleet cost allocation. Site rules are tuned from the operator portal.

5. Outdoor IP55 Enclosure Built for Public Sites A powder-coated steel body with anti-corrosion treatment suits coastal, industrial and roadside installations. The bonded anti-glare touchscreen stays readable in direct sunlight and remains responsive through gloved operation. Front and side service access is available, and the base frame accepts either anchor bolts or a concrete plinth. The enclosure is rated IP55, with filtered intake louvres and a sealed electronics compartment that shrugs off rain, dust and washdown. Optional heating, ventilation and lighting kits extend operation to cold storage yards and dusty mining roads. Cable management hooks keep CCS2 and CCS1 leads off the ground, extending connector life in busy public car parks. Installation drawings cover plinth and cable routing.

6. Smart Payment, OCPP Management and Energy Integration OCPP 1.6J adds certificate handling and stronger message security for public networks that must satisfy national roaming rules. Remote diagnostics, firmware updates and tariff changes are pushed over the air, cutting truck rolls for routine maintenance. The controller exposes smart charging profiles, so a central system can cap site load during peak tariff periods. Multi-language interface, configurable tariff screens and branded start pages help operators monetise the charging session itself. Every session produces a metered record covering start, stop and energy delivered, mapping directly to the operator’s billing engine. Local storage keeps sessions running if connectivity drops, then synchronises records once the link returns. Backend integration follows the OCPP specification.

Deployment Support and Accessories

Projects usually pair the cabinet with Type 2 to Type 2 cables and a OCPP protocol controllers, all supplied from one factory. Engineering teams can review the company profile before order, while commercial questions go through the contact our team page. Standard builds ship in four to six weeks, and documentation covers wiring, grounding and network setup.

Frequently Asked Questions

What output voltage range does the 100kW unit support?

The charger delivers 200V to 1000V DC at up to 125A, so it serves 400V passenger cars and 800V heavy vehicles from the same outlet. Constant power holds 100kW from about 500V upward, which shortens charging time on modern high-voltage packs.

How does DCDC architecture differ from a conventional AC-DC charger?

A DCDC stage accepts a DC bus from solar or battery storage and converts it directly, skipping one rectification step. That raises round-trip efficiency and lets the modular AC-DC platform operate during grid outages when paired with a BESS cabinet.

Can the two guns charge at the same time at full power?

Yes, with dynamic allocation. Total capacity is shared, so one vehicle can take the full 100kW, or two vehicles can split it according to state of charge. Matrix switching means any module can serve either outlet, and rules are configured remotely.

Which OCPP version should an operator choose?

OCPP 1.6J covers the widest installed base of back offices today. OCPP 1.6J is specified here for certificate handling, plug and charge support and stronger message security. Both profiles work with standard roaming hubs, and the protocol controller datasheet explains the mapping.

What protection level is needed for roadside installation?

IP55 is the baseline for outdoor public sites, combined with surge arrestors, residual current detection and an emergency stop. Coastal or dusty locations should add the anti-corrosion coating and filter service kit.

How is maintenance handled when a power module fails?

Modules are hot-swappable from the front. A technician isolates the affected unit, slides it out and seats a pre-calibrated replacement while the second outlet keeps serving traffic. N plus one redundancy keeps rated output available throughout.

As a commercial DC fast charger, the platform is specified for operators who need predictable uptime from a DC fast charging station.

Fleet managers comparing a DC fast charging station against split systems value the single-cabinet service model of this DC fast charger.

The DC fast charging station ships with commissioning support, and every DC fast charger is backed by regional spares.

Choosing a DC fast charger with documented test reports keeps procurement audits simple for any commercial EV charger project.

As a commercial DC fast charger, the platform is specified for operators who need predictable uptime from a DC fast charging station.