MIDA 350kW DCDC Solar Energy Storage Fast Charger Station with Smart Energy Management

Short Description:

DCDC solar-battery 350kW multi-gun EV charger built for industrial microgrids and solar carports: CCS2 and CCS1 outputs, 1000V constant power, hot-swap 40kW modules, dynamic load sharing, OCPP 1.6J backend integration and IP55 weatherproof housing.


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The 350kW multi-gun DCDC solar-battery fast charger targets industrial microgrids and solar carports, where uptime and quick service access decide revenue. With CCS2 and CCS1 outlets, a 200V-1000V DC window and OCPP 1.6J connectivity, it delivers predictable high-power charging while keeping installation and commissioning simple. This DC fast charging station pairs high utilisation with low maintenance overhead.

350kW DCDC converter cabinet architecture - 350kW CCS2 and CCS1

1. DCDC Solar-Battery Power Topology and Conversion Chain

Input power factor stays above 0.99 and the wide input window keeps operation stable on weak rural feeders and long industrial spurs. The 350kW multi-gun unit is built around a DCDC solar-battery topology that rectifies three-phase AC input onto a regulated DC bus before power reaches the vehicle inlet. An active front end feeds isolated DC/DC stages inside each cabinet, so grid harmonics stay low while output voltage follows whatever the battery management system requests. Bidirectional-ready bus design lets the same platform accept solar or battery energy storage input without a second conversion stage. Commissioning takes under an hour with the guided setup wizard. Matching power modules are documented in the datasheet.

2. 200V-1000V Wide Voltage Output With Constant Power

Precision metering at the outlet delivers Class B accuracy, so billed energy matches what the vehicle actually receives. Continuous insulation monitoring isolates the outlet whenever leakage approaches the configured threshold, protecting technicians and vehicles alike. Constant power operation holds the full 350kW from roughly 500V upward, so an 800V pack charges at rated rate instead of tapering early. Output spans 200V to 1000V DC, covering 400V and 800V vehicle architectures from compact city cars to heavy-duty tractors. Voltage and current limits are negotiated over the control pilot, then confirmed by the battery management system before the DC contactors close.

Wide voltage DC output up to 1000V - 350kW CCS2 and CCS1
Hot-swappable power modules inside the charger - 350kW CCS2 and CCS1

3. 40kW Hot-Swap Power Modules and N+1 Redundancy

N plus one redundancy keeps rated 350kW available even while one module is pulled for service, which matters on revenue-critical corridors. Replacement modules ship pre-calibrated, and the controller recognises a new unit automatically once it is fully seated. A shared DC bus lets any module feed any outlet, removing the fixed pairing that limits conventional charging piles. Speed-controlled fans and intelligent airflow keep acoustic noise near 65 dB, which suits residential, hospital and retail locations. Thermal design holds junction temperatures stable at 50 degrees ambient, so the DC fast charger sustains rated output in hot climates. Compatible EV charging connectors are listed separately.

4. Dynamic Power Allocation Across Dual Outlets

When a second connector activates, the controller splits output according to state of charge rather than a fixed schedule. Because capacity follows demand, the DC fast charging station avoids the idle-outlet penalty that drags down utilisation on paired connectors. Scheduling profiles prioritise buses in the morning and light vehicles in the evening without manual intervention. Operators set allocation rules per site, per connector or per tariff window through the cloud portal, with no on-site reprogramming. Session logs record delivered energy per outlet, which simplifies billing, reconciliation and fleet cost allocation. Priority rules can reserve one outlet for emergency fleets while the other follows a normal queue, all configured remotely. Site rules are tuned from the operator portal.

Dynamic power sharing between charging guns - 350kW CCS2 and CCS1
Weatherproof outdoor charging cabinet - 350kW CCS2 and CCS1

5. Outdoor IP55 Enclosure Built for Public Sites

Surge protection, residual current detection and emergency stop are integrated, and the cabinet is engineered for a ten-year outdoor service life. A powder-coated steel body with anti-corrosion treatment suits coastal, industrial and roadside installations. The enclosure is rated IP55, with filtered intake louvres and a sealed electronics compartment that shrugs off rain, dust and washdown. The bonded anti-glare touchscreen stays readable in direct sunlight and remains responsive through gloved operation. Optional heating, ventilation and lighting kits extend operation to cold storage yards and dusty mining roads. Each unit is ingress tested at the factory and ships with CE documentation covering insulation and earth continuity checks. Installation drawings cover plinth and cable routing.

6. Smart Payment, OCPP Management and Energy Integration

The controller exposes smart charging profiles, so a central system can cap site load during peak tariff periods. An open API and Modbus TCP option let the DC fast charger link with solar, storage and building management systems. OCPP 1.6J adds certificate handling and stronger message security for public networks that must satisfy national roaming rules. Every session produces a metered record covering start, stop and energy delivered, mapping directly to the operator’s billing engine. Local storage keeps sessions running if connectivity drops, then synchronises records once the link returns. Multi-language interface, configurable tariff screens and branded start pages help operators monetise the charging session itself. Backend integration follows the OCPP specification.

Payment terminal and OCPP network controller - 350kW CCS2 and CCS1

Deployment Support and Accessories

Projects usually pair the cabinet with Type 2 to Type 2 cables and a OCPP protocol controllers, all supplied from one factory. Engineering teams can review the company profile before order, while commercial questions go through the contact our team page. Standard builds ship in four to six weeks, and documentation covers wiring, grounding and network setup.

Frequently Asked Questions

How is maintenance handled when a power module fails?

Modules are hot-swappable from the front. A technician isolates the affected unit, slides it out and seats a pre-calibrated replacement while the second outlet keeps serving traffic. N plus one redundancy keeps rated output available throughout.

Does the station support solar and battery storage integration?

The DC bus is storage-ready. Solar MPPT or a BESS cabinet can feed the link directly, and the controller can cap grid import during peak tariffs. This suits microgrid and carport projects where demand charges dominate operating cost.

What payment options are available for public drivers?

RFID card, mobile app, QR code, ISO 15118 plug and charge and an optional POS terminal for contactless bank cards. All methods write to the same metered session record, so reconciliation stays simple. Connector options are listed on our EV charging connector page.

What output voltage range does the 350kW unit support?

The charger delivers 200V to 1000V DC at up to 400A, so it serves 400V passenger cars and 800V heavy vehicles from the same outlet. Constant power holds 350kW from about 500V upward, which shortens charging time on modern high-voltage packs.

How does DCDC architecture differ from a conventional AC-DC charger?

A DCDC stage accepts a DC bus from solar or battery storage and converts it directly, skipping one rectification step. That raises round-trip efficiency and lets the DCDC solar-battery platform operate during grid outages when paired with a BESS cabinet.

Can the two guns charge at the same time at full power?

Yes, with dynamic allocation. Total capacity is shared, so one vehicle can take the full 350kW, or two vehicles can split it according to state of charge. Matrix switching means any module can serve either outlet, and rules are configured remotely.

Which OCPP version should an operator choose?

OCPP 1.6J covers the widest installed base of back offices today. OCPP 1.6J is specified here for certificate handling, plug and charge support and stronger message security. Both profiles work with standard roaming hubs, and the protocol controller datasheet explains the mapping.

What protection level is needed for roadside installation?

IP55 is the baseline for outdoor public sites, combined with surge arrestors, residual current detection and an emergency stop. Coastal or dusty locations should add the anti-corrosion coating and filter service kit.

As a commercial DC fast charger, the platform is specified for operators who need predictable uptime from a DC fast charging station.

Fleet managers comparing a DC fast charging station against split systems value the single-cabinet service model of this DC fast charger.

The DC fast charging station ships with commissioning support, and every DC fast charger is backed by regional spares.

Choosing a DC fast charger with documented test reports keeps procurement audits simple for any commercial EV charger project.

As a commercial DC fast charger, the platform is specified for operators who need predictable uptime from a DC fast charging station.









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